Add new calibration method for robot refactor (#896)

Co-authored-by: Simon Alibert <simon.alibert@huggingface.co>
This commit is contained in:
Pepijn
2025-03-25 16:24:04 +01:00
committed by GitHub
parent 7a3b424cd3
commit 21c3ac42ee
9 changed files with 372 additions and 467 deletions

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from .feetech import DriveMode, FeetechMotorsBus, OperatingMode, TorqueMode
from .feetech_calibration import apply_feetech_offsets_from_calibration, run_full_arm_calibration
from .tables import *

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# Copyright 2024 The HuggingFace Inc. team. All rights reserved.
#
# Licensed under the Apache License, Version 2.0 (the "License");
# you may not use this file except in compliance with the License.
# You may obtain a copy of the License at
#
# http://www.apache.org/licenses/LICENSE-2.0
#
# Unless required by applicable law or agreed to in writing, software
# distributed under the License is distributed on an "AS IS" BASIS,
# WITHOUT WARRANTIES OR CONDITIONS OF ANY KIND, either express or implied.
# See the License for the specific language governing permissions and
# limitations under the License.
import numpy as np
from ..motors_bus import (
CalibrationMode,
MotorsBus,
)
from .feetech import FeetechMotorsBus, TorqueMode
from .tables import MODEL_RESOLUTION
URL_TEMPLATE = (
"https://raw.githubusercontent.com/huggingface/lerobot/main/media/{robot}/{arm}_{position}.webp"
)
def disable_torque(arm: MotorsBus):
if (arm.read("Torque_Enable") != TorqueMode.DISABLED.value).any():
raise ValueError("To run calibration, the torque must be disabled on all motors.")
def get_calibration_modes(arm: MotorsBus):
"""Returns calibration modes for each motor (DEGREE for rotational, LINEAR for gripper)."""
return [
CalibrationMode.LINEAR.name if name == "gripper" else CalibrationMode.DEGREE.name
for name in arm.names
]
def reset_offset(motor_id, motor_bus):
# Open the write lock, changes to EEPROM do NOT persist yet
motor_bus.write("Lock", 1)
# Set offset to 0
motor_name = motor_bus.motor_names[motor_id - 1]
motor_bus.write("Offset", 0, motor_names=[motor_name])
# Close the write lock, changes to EEPROM do persist
motor_bus.write("Lock", 0)
# Confirm that the offset is zero by reading it back
confirmed_offset = motor_bus.read("Offset")[motor_id - 1]
print(f"Offset for motor {motor_id} reset to: {confirmed_offset}")
return confirmed_offset
def calibrate_homing_motor(motor_id, motor_bus):
reset_offset(motor_id, motor_bus)
home_ticks = motor_bus.read("Present_Position")[motor_id - 1] # Read index starts at 0
print(f"Encoder offset (present position in homing position): {home_ticks}")
return home_ticks
def calibrate_linear_motor(motor_id, motor_bus):
motor_names = motor_bus.motor_names
motor_name = motor_names[motor_id - 1]
reset_offset(motor_id, motor_bus)
input(f"Close the {motor_name}, then press Enter...")
start_pos = motor_bus.read("Present_Position")[motor_id - 1] # Read index starts ar 0
print(f" [Motor {motor_id}] start position recorded: {start_pos}")
input(f"Open the {motor_name} fully, then press Enter...")
end_pos = motor_bus.read("Present_Position")[motor_id - 1] # Read index starts ar 0
print(f" [Motor {motor_id}] end position recorded: {end_pos}")
return start_pos, end_pos
def single_motor_calibration(arm: MotorsBus, motor_id: int):
"""Calibrates a single motor and returns its calibration data for updating the calibration file."""
disable_torque(arm)
print(f"\n--- Calibrating Motor {motor_id} ---")
start_pos = 0
end_pos = 0
encoder_offset = 0
if motor_id == 6:
start_pos, end_pos = calibrate_linear_motor(motor_id, arm)
else:
input("Move the motor to (zero) position, then press Enter...")
encoder_offset = calibrate_homing_motor(motor_id, arm)
print(f"Calibration for motor ID:{motor_id} done.")
# Create a calibration dictionary for the single motor
calib_dict = {
"homing_offset": int(encoder_offset),
"drive_mode": 0,
"start_pos": int(start_pos),
"end_pos": int(end_pos),
"calib_mode": get_calibration_modes(arm)[motor_id - 1],
"motor_name": arm.names[motor_id - 1],
}
return calib_dict
def run_full_arm_calibration(arm: MotorsBus, robot_type: str, arm_name: str, arm_type: str):
"""
Runs a full calibration process for all motors in a robotic arm.
This function calibrates each motor in the arm, determining encoder offsets and
start/end positions for linear and rotational motors. The calibration data is then
stored in a dictionary for later use.
**Calibration Process:**
- The user is prompted to move the arm to its homing position before starting.
- Motors with rotational motion are calibrated using a homing method.
- Linear actuators (e.g., grippers) are calibrated separately.
- Encoder offsets, start positions, and end positions are recorded.
**Example Usage:**
```python
run_full_arm_calibration(arm, "so100", "left", "follower")
```
"""
disable_torque(arm)
print(f"\nRunning calibration of {robot_type} {arm_name} {arm_type}...")
print("\nMove arm to homing position (middle)")
print(
"See: " + URL_TEMPLATE.format(robot=robot_type, arm=arm_type, position="zero")
) # TODO(pepijn): replace with new instruction homing pos (all motors in middle) in tutorial
input("Press Enter to continue...")
start_positions = np.zeros(len(arm.ids))
end_positions = np.zeros(len(arm.ids))
encoder_offsets = np.zeros(len(arm.ids))
modes = get_calibration_modes(arm)
for i, motor_id in enumerate(arm.ids):
if modes[i] == CalibrationMode.DEGREE.name:
encoder_offsets[i] = calibrate_homing_motor(motor_id, arm)
start_positions[i] = 0
end_positions[i] = 0
for i, motor_id in enumerate(arm.ids):
if modes[i] == CalibrationMode.LINEAR.name:
start_positions[i], end_positions[i] = calibrate_linear_motor(motor_id, arm)
encoder_offsets[i] = 0
print("\nMove arm to rest position")
input("Press Enter to continue...")
print(f"\n calibration of {robot_type} {arm_name} {arm_type} done!")
# Force drive_mode values (can be static)
drive_modes = [0, 1, 0, 0, 1, 0]
calib_dict = {
"homing_offset": encoder_offsets.astype(int).tolist(),
"drive_mode": drive_modes,
"start_pos": start_positions.astype(int).tolist(),
"end_pos": end_positions.astype(int).tolist(),
"calib_mode": get_calibration_modes(arm),
"motor_names": arm.names,
}
return calib_dict
def run_full_auto_arm_calibration(arm: MotorsBus, robot_type: str, arm_name: str, arm_type: str):
"""TODO(pepijn): Add this method later as extra
Example of usage:
```python
run_full_auto_arm_calibration(arm, "so100", "left", "follower")
```
"""
print(f"\nRunning calibration of {robot_type} {arm_name} {arm_type}...")
def apply_feetech_offsets_from_calibration(motorsbus: FeetechMotorsBus, calibration_dict: dict):
"""
Reads 'calibration_dict' containing 'homing_offset' and 'motor_names',
then writes each motor's offset to the servo's internal Offset (0x1F) in EPROM.
This version is modified so each homed position (originally 0) will now read
2047, i.e. 180° away from 0 in the 4096-count circle. Offsets are permanently
stored in EEPROM, so the servo's Present_Position is hardware-shifted even
after power cycling.
Steps:
1) Subtract 2047 from the old offset (so 0 -> 2047).
2) Clamp to [-2047..+2047].
3) Encode sign bit and magnitude into a 12-bit number.
"""
homing_offsets = calibration_dict["homing_offset"]
motor_names = calibration_dict["motor_names"]
start_pos = calibration_dict["start_pos"]
# Open the write lock, changes to EEPROM do NOT persist yet
motorsbus.write("Lock", 1)
# For each motor, set the 'Offset' parameter
for m_name, old_offset in zip(motor_names, homing_offsets, strict=False):
# If bus doesnt have a motor named m_name, skip
if m_name not in motorsbus.motors:
print(f"Warning: '{m_name}' not found in motorsbus.motors; skipping offset.")
continue
if m_name == "gripper":
old_offset = start_pos # If gripper set the offset to the start position of the gripper
continue
# Shift the offset so the homed position reads 2047
new_offset = old_offset - 2047
# Clamp to [-2047..+2047]
if new_offset > 2047:
new_offset = 2047
print(
f"Warning: '{new_offset}' is getting clamped because its larger then 2047; This should not happen!"
)
elif new_offset < -2047:
new_offset = -2047
print(
f"Warning: '{new_offset}' is getting clamped because its smaller then -2047; This should not happen!"
)
# Determine the direction (sign) bit and magnitude
direction_bit = 1 if new_offset < 0 else 0
magnitude = abs(new_offset)
# Combine sign bit (bit 11) with the magnitude (bits 0..10)
servo_offset = (direction_bit << 11) | magnitude
# Write offset to servo
motorsbus.write("Offset", servo_offset, motor_names=m_name)
print(
f"Set offset for {m_name}: "
f"old_offset={old_offset}, new_offset={new_offset}, servo_encoded={magnitude} + direction={direction_bit}"
)
motorsbus.write("Lock", 0)
print("Offsets have been saved to EEPROM successfully.")
def convert_ticks_to_degrees(ticks, model):
resolutions = MODEL_RESOLUTION[model]
# Convert the ticks to degrees
return ticks * (360.0 / resolutions)
def convert_degrees_to_ticks(degrees, model):
resolutions = MODEL_RESOLUTION[model]
# Convert degrees to motor ticks
return int(degrees * (resolutions / 360.0))
def adjusted_to_homing_ticks(raw_motor_ticks: int, model: str, motor_bus: MotorsBus, motor_id: int) -> int:
"""
Takes a raw reading [0..(res-1)] (e.g. 0..4095) and shifts it so that '2048'
becomes 0 in the homed coordinate system ([-2048..+2047] for 4096 resolution).
"""
resolutions = MODEL_RESOLUTION[model]
# Shift raw ticks by half-resolution so 2048 -> 0, then wrap [0..res-1].
ticks = (raw_motor_ticks - (resolutions // 2)) % resolutions
# If above halfway, fold it into negative territory => [-2048..+2047].
if ticks > (resolutions // 2):
ticks -= resolutions
# Flip sign if drive_mode is set.
drive_mode = 0
if motor_bus.calibration is not None:
drive_mode = motor_bus.calibration["drive_mode"][motor_id - 1]
if drive_mode:
ticks *= -1
return ticks
def adjusted_to_motor_ticks(adjusted_pos: int, model: str, motor_bus: MotorsBus, motor_id: int) -> int:
"""
Inverse of adjusted_to_homing_ticks(). Takes a 'homed' position in [-2048..+2047]
and recovers the raw [0..(res-1)] ticks with 2048 as midpoint.
"""
# Flip sign if drive_mode was set.
drive_mode = 0
if motor_bus.calibration is not None:
drive_mode = motor_bus.calibration["drive_mode"][motor_id - 1]
if drive_mode:
adjusted_pos *= -1
resolutions = MODEL_RESOLUTION[model]
# Shift by +half-resolution and wrap into [0..res-1].
# This undoes the earlier shift by -half-resolution.
ticks = (adjusted_pos + (resolutions // 2)) % resolutions
return ticks